Clone Trooper Phase 1 Helmet
Anyway, I decided to make a clone helmet using this method. I downloaded the free version of Pepakura, which allows you to view and print existing files, but not modify or create them. This wasn't a problem, because there are lots of people on the web who have unfolded models and make them available for free. I simply went through and picked my favorite. I wanted to do the Phase 1 clone trooper helmet, but I couldn't find any available for free download. So I went for the next best thing, an early ARC trooper helmet, which was an experimental version mixing Phase 1 and 2 helmet designs. (If you have no idea what I am talking about, you need to watch more Star Wars.)
Tools PMCSkin3D Banners Papercraft. Socialize Forums Wall Posts Discord Members. Entertainment Contests Events. Support Tickets Help. Phase 1 501st clone trooper. Wearable Phase 1 or Phase 2 'Clone Trooper' Helmet // Star Wars // Clone Wars // cosplay // different styles available // weathered or clean.
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Clone Trooper Phase 2 Helmet
|ARC troopers Havoc, Colt, and Blitz|
The people who make these often fiberglass the inside. This makes it hard as rock. I didn't want to do this because it is dangerous to use, and I don't have the materials. So I opted for other possible solutions. I tried spray on polyurethane, which left it water proof but still weak. I tried brushing on wood glue, which made it harder but not hard enough. Finally I brushed on a whole ton of epoxy resin. That made it a lot harder. Not as hard as I would like, but hey, its made of paper.
Then I sanded it, smoothing out the edges, getting rid of the excess hot glue, and prepping it for paint.
Then I painted it. Spray paint of course: white, black, silver, and green.
Clone Trooper Phase 1 Pepakura
Then put mattress foam on the inside.
Then made and glued the visor into place.
Then installed breathers and the vocabulator.
Then battle damaged it. Cup of spray paint and water.
And this is the finished product.