Iveco Fiat Engine Manual

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Four Cylinder Diesel

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Direct Injected

Arrangement: In-Line

.

Bore: 104MM

Stroke: 132MM

Displacement: 4.5 Liter ( 4485 cm3 )

.

Bore: 4.10 Inch Nominal 4.09 Inch

Stroke: 5.20 Inch Nominal 5.19 Inch

4.10 X 5.20 Inches ( 4.09 in X 5.19 in )

Displacement: 274 Cubic Inches

.

Standard Bore Size: 104 MM - 104.024 MM

Standard Piston Diameter: 103.730 MM - 103.748 MM

.

0.40MM Oversize Bore Size: 104.40 MM - 104.424 MM

0.40MM Oversize Piston Diameter: 104.13 MM - 104.148 MM

.

0.80MM Oversize Bore Size: 104.80 MM - 104.824 MM

0.80MM Oversize Piston Diameter: 104.53 MM - 104.548 MM

.

Note: it is recommended to confirm oversize piston availability

before performing block machine work.

.

Piston to Cylinder wall clearance: 0.252 MM - 0.294 MM

Piston Protrusion from top of block: 0.28 MM - 0.52 MM

Piston Pin Diameter: 37.994 MM - 38.000 MM

Top Piston Ring Groove: 2.705 MM - 2.735 MM

2nd Piston Ring Groove: 2.440 MM - 2.460 MM

Bottom Piston Ring Groove: 4.030 MM - 4.050 MM

.

Top Piston Ring height 2.560 MM - 2.605 MM

2nd Piston Ring height 2.350 MM - 2.380 MM

Bottom Piston Ring height 3.970 MM - 3.990 MM

Iveco Fiat Engine Manual

.

Top Piston Ring side clearance 0.100 MM - 0.175 MM

2nd Piston Ring side clearance 0.060 MM - 0.110 MM

Bottom Piston Ring side clearance 0.040 MM - 0.080 MM

.

Top Piston Ring end gap in cylinder: 0.30 MM - 0.40 MM

2nd Piston Ring end gap in cylinder: 0.60 MM - 0.80 MM

Bottom Piston Ring end gap in cylinder: 0.30 MM - 0.55 MM

.

Piston Pin Bushing Inside Diameter: 38.019 MM - 38.033 MM

.

Crankshaft Main Bearing Journal Diameter: Standard 82.991 MM - 83.012 MM

Crankshaft Main Bearing Journal Diameter: 0.25MM Undersize 82.741 MM - 82.762 MM

Crankshaft Main Bearing Journal Diameter: 0.50MM Undersize 82.491 MM - 82.512 MM

Crankshaft Main Bearing Journal Diameter: 0.75MM Undersize 82.241 MM - 82.262 MM

Crankshaft Main Bearing Journal Diameter: 1.00MM Undersize 81.991 MM - 82.012 MM

Crankshaft Rod Bearing Journal Diameter: Standard 68.988 MM - 69.012 MM

Crankshaft Rod Bearing Journal Diameter: 0.25MM Undersize 68.738 MM - 68.762 MM

Crankshaft Rod Bearing Journal Diameter: 0.50MM Undersize 68.488 MM - 68.512 MM

Crankshaft Rod Bearing Journal Diameter: 0.75MM Undersize 68.238 MM - 68.262 MM

Crankshaft Rod Bearing Journal Diameter: 1.00MM Undersize 67.988 MM - 68.012 MM

Note: it is recommended to confirm bearings availability

before performing crankshaft machine work.

.

Thrust Plate Thickness: 37.28MM - 37.38MM

Crankshaft End Play: .0131MM - .0349MM

.

Tightening Torque:

Torque Conversion

1 Nm = 0.1019 kgm

1 Nm = 0.737 ft lbs

1 Nm = 8.851 inch lbs

1 kgm = 9.81 Nm

.

Main Bearing Cap Torque Values:

Stage 1 - 5.0 kgm

Stage 2 - 8.0 kgm

Stage 3 - 90 degrees

Oil Clearance between main bearing and crankshaft journal after proper torque:

Journal #1 and Journal #5 : .064MM - .095MM

Journal #2, Journal #3, Journal #4, : .059MM - .0.100MM

See Full List On Marineenginemanuals.com

.

Connecting Rod Bearing Cap Torque Values ( for bolt size M11 X 1.25) :

Stage 1 - 3.0 kgm

Stage 2 - 6.0 kgm

Stage 3 - 60 degrees

Oil Clearance between connecting rod bearing and crankshaft journal after proper torque: .033MM - .041MM

.

Head Bolt Torque Values:

M12 X 70MM - 5.0 kgm plus 90 degrees

M12 X 140MM - 4.0 kgm plus 180 degrees

M12 X 180MM - 7.0 kgm plus 180 degrees

.

Head Bolt Torque Sequence picture:

__________________________________________________________________________

12 4 5 13

16 8 1 9 17

15 7 2 10 16

Engines

11 3 6 14

________________________________________________________________________

.

Intake Valve Clearance: 025MM

Exhaust Valve Clearance: 0.50MM

Camshaft Bushing Inside Diameter: 54.083MM - 54.147MM

.

When you say nothing at all mp3 download. To request a quote for engine parts send your request by email to: [email protected]

or [email protected]

and remember to include your full engine numbers.

This publication describes the characteristics, data and correct methods for repair operations on each component of the vehicle.

If the instructions provided are followed and the specified equipment is used, correct repair operations in the programmed time will be ensured, safeguarding against possible accidents.

Before starting to perform whatever type of repair, ensure that all accident prevention equipment is available and efficient. All protections specified by safety regulations, i.e.: goggles, helmet, gloves, boot, etc. must be checked and worn. All machining, lifting and conveying equipment should be inspected before use.

CONTENTS

  • CURSOR SERIES
    • Industrial application
  • C10 ENT
  • CURSOR 87 TE X
  • F1 SERIES
    • Vehicle application
  • S30 ENT C
  • S23 ENT C
  • NEF TIER 3 SERIES
    • Industrial application
  • N45 ENT
  • N67 ENT
  • NEF ENGINE
  • N45 MNA M10
  • N67 MNA M15
  • TECHNICAL AND REPAIR
  • MANUAL
  • VECTOR SERIES
    • Industrial application
  • VECTOR 8
  • C13 ENS M33
  • C13 ENT M50
    • Technical and RepairManual
  • C13 ENT M77
  • C78 ENS M20.10
  • C78 ENT M30.10
  • C78 ENT M50.11
  • C78 ENT M55.10
    • Technical and RepairManual
  • CURSOR TIER 3
  • SERIES
    • Industrial application
  • C87 ENT X – CURSOR 87 TE X
    • Technical and Repair manual
  • CURSOR TIER 3
  • SERIES
    • Industrial application
  • C10 ENT X
  • C13 ENT X
  • CURSOR G-DRIVE
  • CURSOR 10 TE X
  • CURSOR 13 TE X
    • Technical and Repair manual
  • TIER 2 CURSOR
  • SERIES
    • Industrial applications
  • C78 ENT
  • C10 ENT
  • C13 ENT
  • CURSOR G-DRIVE
  • CURSOR 78 TE2
  • CURSOR 13 TE1
  • CURSOR 13 TE2
  • CURSOR 13 TE3
    • Technical and Repair Manual
  • Sofim Engine
  • S30 ENT M23
    • Technical and RepairManual

Language: English
Format: PDF
Pages: 2804

Iveco Marine Engines For Sale

Iveco Engine Technical and Repair Manual part 1 PDF free online
Iveco Engine Technical and Repair Manual part 2 PDF free online
Iveco Engine Technical and Repair Manual part 3 PDF free online
Iveco Engine Technical and Repair Manual part 4 PDF free online